Specific CNC Turning and Grinding Machine HGQM-01
Product Configuration
Product Overview
Flywheel Specific CNC Lathe - HG40/50L is a high-end CNC machine tool specifically designed for efficient and precise machining of flywheels. It integrates a high-rigidity structure, multifunctional machining capabilities, and intelligent configurations. With a 45° inclined integral bed design, combined with a servo-powered turret and modular power head options, it can comprehensively meet the compound machining requirements of flywheels, including drilling, tapping, chamfering, and centerline milling. It is suitable for the production of high-standard components in industries such as automotive, marine, and power generation equipment.
Features
High-Rigidity Bed & Precision Grinding:
45° inclined monolithic bed design combined with precision guideway systems enhances rigidity and vibration resistance, suitable for heavy cutting and high-accuracy grinding.
High-speed grinding spindle delivers superior surface finish (Ra 0.8–1.6), meeting stringent requirements for aluminum, steel, and other materials.
Multi-Axis Coordination & Dual-Spindle Synchronization:
7-axis control system enables dual-spindle turning and independent grinding operations, allowing complex workpieces to be completed in a single setup.
Large travel ranges and rapid axis movements ensure both efficiency and precision stability.
Integrated Turning-Grinding Process:
Seamless transition from turning to grinding eliminates workpiece re-clamping, boosting efficiency by reducing downtime.
Standard hydraulic chuck and modular tool holders support long bar stock processing, enhancing process flexibility.
Intelligent Precision Assurance:
High-speed spindles and intelligent control systems meet demands for rapid precision machining.
Strict repeat positioning accuracy and dimensional consistency ensure high-quality batch production.
Conclusion:
The 45 ° inclined body is of high rigidity, with both body and base integrated, and with the main axis speed of 120 m/s for the grinding head.
The 7-axis control is applied, including dual spindles, X1/X2 axes, Z1/Z2 axes, and the grinding spindle.
It can achieve the function of grinding after turning, thus reducing the transfer of multiple processes in part processing.
Applications
Industries: Aerospace, automotive manufacturing, precision machinery, medical devices, energy equipment.
Typical Scenarios:
Aerospace: Composite turning-grinding of engine turbine shafts and landing gear precision shafts.
Automotive: Precision turning and high-gloss grinding of gearbox shafts and transmission components.
Medical Devices: Integrated machining of artificial joints and precision instrument shafts.
Energy Sector: Efficient composite processing of hydraulic pump rotors and turbine main shafts.
Technical Specifications
|
Model |
Name |
Unit |
HGQM-01 |
|
Bed |
Bed Configuration |
The bed base is a single unit with a standard 45° inclination |
|
|
X1、X2/Z1、Z2 Guideway Form |
Precision Linear Roller Guideways |
||
|
Number of control axes |
7 Axis Control |
item |
C1+C2+C3+X1+X2+Z1+Z2 |
|
Working Range |
Maximum Turning Diameter on Trailer |
mm |
φ220 |
|
Maximum distance between chucks |
mm |
770 |
|
|
Maximum Processing Length |
mm |
Z1:180 Z2:180 |
|
|
Maximum Cutting Diameter |
mm |
15 |
|
|
Feed |
Maximum travel of X-axis (Cross) |
mm |
X1:220 X2:220 |
|
Maximum travel of Z-axis |
mm |
Z1:400 Z2:400 |
|
|
Fast moving speed of X-axis(Cross) |
m/min |
16 |
|
|
Fast moving speed of Z-axis |
m/min |
20 |
|
|
X1/X2 Ball Screws |
3210 |
||
|
X1 Servo Motor Power |
Nm |
15 |
|
|
X2 Servo Motor Power |
Nm |
7.5 |
|
|
Z1/Z2 Ball Screws |
3210 |
||
|
Z1/Z2 Servo Motor Power |
Nm |
15 |
|
|
C1/C2 Spindle |
Specification of Spindle Head |
A₂-4 |
|
|
Spindle Through-Hole Diameter |
mm |
φ49 |
|
|
Maximum Spindle Speed |
r/min |
5000 |
|
|
C3 Mechanical Spindle |
Maximum Spindle Speed |
r/min |
6000 |
|
Chuck |
Hollow Hydraulic Chuck |
set |
6"+MH105 |
|
CBN Cutting Disc |
Cutting Disc |
mm |
φ400 (provided by customer) |
|
Turret |
Type of Turret |
Spatula |
|
|
Tool Holder Specification |
mm |
□20*20 |
|
|
Chip Removal |
Chip Removal Method |
Automation |
|
|
C1/C2 Power of Main Motor |
Power of Main Motor |
kW |
3.7 |
|
C3 Spindle Motor |
Spindle Servo Motor Power |
kW |
5.5 |
|
External Dimension |
Length*Width*Height |
mm |
3000*1700*2075 |
|
Machining Accuracy |
Repetitive positioning precision X/Y |
mm |
0.003/0.005 |
|
Roundness |
mm |
0.005 |
|
|
Diameter Consistency |
mm |
0.015/300 |
|
|
Flatness |
mm |
0.015/300 (concave only) |
|
|
Surface Roughness (Aluminum/Steel) |
Ra |
0.8~1.6 |
|
|
Forms of protection |
Fully Closed Shroud |
set |
1 |
