Special Machine for Crankshaft HG40/50QZ

Introduction:

The Specific Machine for Crankshaft is a CNC Lathe designed for high-efficiency and precision machining of crankshafts, specifically developed for the manufacturing needs of the automotive, marine, and heavy machinery industries.


Product Detail

Product Tags

Product Configuration

Product Overview

The Specific Machine for Crankshaft is a CNC Lathe designed for high-efficiency and precision machining of crankshafts, specifically developed for the manufacturing needs of the automotive, marine, and heavy machinery industries. By integrating sub-spindle collaborative control, a dedicated indexing fixture system, and synchronous rotation technology, this equipment enables complex eccentric machining of single-throw and multi-throw crankshafts, significantly improving processing efficiency and dynamic stability to meet the demands of high-precision, large-volume crankshaft production.

Features

Multi-Axis Collaboration & Dedicated Fixture System:

Equipped with a sub-spindle and crankshaft-specific indexing fixtures, enabling rapid positioning and precise clamping of multi-throw crankshafts while minimizing manual adjustments.

The indexing mechanism allows flexible angular adjustments to accommodate diverse machining requirements for single-throw to multi-throw crankshafts.

 

Complex Eccentric Machining Capability:

Synchronous rotation control between the main spindle and sub-spindle ensures precision turning of eccentric crankshaft sections, significantly enhancing dynamic stiffness during cutting to prevent surface defects caused by vibrations.

Supports integrated machining of crankshaft connecting rod journals, main journals, and flange end faces, delivering excellent surface finish to meet high-precision standards.

 

High-Rigidity Structure & Intelligent Control:

Features a high-rigidity cast iron bed combined with precision guideway systems, ensuring stability and durability under heavy cutting conditions.

Integrated intelligent CNC system supports multi-process programming and real-time monitoring, simplifying operations and enhancing automation.

 

High Efficiency & Flexible Adaptability:

Modular design enables quick configuration changes to adapt to crankshafts of varying specifications, reducing setup time.

Standard automated auxiliary functions (e.g., chip management) minimize manual intervention and optimize equipment utilization.

 

Conclusion:

It is equipped with special fixtures and indexing mechanisms for the auxiliary spindle and relevant crankshafts.The eccentric machining of single and multiple crankshafts is possible.The main shaft and auxiliary main shaft can rotate synchronously to increase the dynamic stiffness of the crankshaft during cutting.

Applications

Industries: Automotive engines, marine power systems, heavy engineering machinery, diesel engine manufacturing.

Typical Scenarios:

Automotive: Full-process precision machining of passenger/commercial vehicle engine crankshafts.

Marine: Multi-throw eccentric turning and complex contour forming of large marine crankshafts.

Engineering Machinery: High-volume production of heavy-duty crankshafts for excavators and cranes.

Energy Equipment: High-precision repair and remanufacturing of generator set crankshafts.

Special Machine for Crankshaft HG4050QZ

Technical Specifications

Parameter

Name

unit

HG40/50QZ

Bed

Bed Configuration

/

The bed base is a single unit with a standard 45° inclination

X/Z Guideway Form

/

Precision Linear Roller Guideways

Working Range

Maximum Turning Diameter On The Bed

mm

Φ500

Maximum Cutting Diameter

mm

Shaft: φ250, Disc: φ400

Maximum Processing Length

mm

500

Maximum Tip Distance

mm

590

Feed

Maximum travel of X/Z-axis

mm

220/650

Fast moving speed of X/Z-axis

m/min

20/20

Spindle

Spindle Head

HSK

A2-8

Spindle Taper

100# Metric Cone

Spindle Through-Hole Diameter

mm

Φ90

Maximum Spindle Speed

r/min

3000

Sub-spindle

Sub-spindle Head

HSK

A2-5

Through-Hole Diameter

mm

Φ46

Maximum Sub-spindle Speed

r/min

1000

Chuck

Spindle Axis

Inch

8″  (hollow)

Sub-spindle

Inch

6″  (hollow)

Turret

Type of Turret

/

100-8T

Tool Holder Specification

mm

□25*25, Round Hole Tool Holder Φ40

Chip Removal

Chip Removal Method

Automatic Rear

Power of Main Motor

Spindle Servo Motor Power

KW

11-15

External Dimension

Length*Width*Height

mm

2550*1730*1840

Weight

kg

4300/4700

Machining Accuracy

Repetitive positioning precision X/Y

mm

0.003/0.005

Roundness

mm

0.005

Diameter Consistency

mm

0.015/300

Flatness

mm

0.015/300 (concave only)

Surface Roughness (Aluminum/Steel)

Ra

0.8~1.6

Forms of protection

Fully Closed Shroud

set

1


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