Special Valve Machining Machines

Equipment selection:

CNC control

cooling control

Automatic chip conveyor

Half protection/full protection

For different types of valves, different processes are processed. For example, production activities and various technical preparations need to be made before processing. Engineers need to make relevant preparations according to the process design of the product itself and the special process equipment manufacturing of Huadian valve plane. The valve blank parts can be designed by sand casting, precision casting or arrow wax casting when manufacturing. For forging or welding processes, it is necessary to design according to the relevant blank conditions.

The valve processing procedures are complex, and the added value of the product is low. The advantages of using general-purpose or CNC machine tools cannot be reflected. The complete processing of a valve even requires the combination of multiple machines to achieve the processing effect. Every time you change a size or variety, you need to adjust the machine tool, and then transfer the completed process from the previous process to the matched machine tool in the next process. This not only increases the manufacturing cost, but also wastes a lot of time cost. Generally, workpieces that require relatively high precision, because of multiple clamping changes, increase the precision error of the workpiece. So the benefits of the valve plane are self-evident.

For example, for gate valves, the turning of three-sided flanges can be done on a single machine. At present, the HDMT valve special machine can simultaneously process two or three sides of the valve flange at one time, which is simple and efficient, while traditional production Only one flange of the valve can be processed at a time, which is time-consuming and labor-intensive. In the same way, the flange drilling on three or two sides of the valve is also based on the same principle, which not only improves the efficiency, but also reduces the position tolerance of the hole.

The operation of the valve special machine is also very simple, all models have realized the automatic design, only need to input the parameters. This greatly reduces manual operations, reduces labor costs, and saves time and effort. If there is an overload or some other problem occurs during the production process, the machine will promptly give an alarm or automatically shut down, so as to avoid machine damage to the greatest extent.

After the valve plane is finished, the operator should turn off the related power supply, do a good job of cleaning, and use professional lubricants to repair and maintain the valve plane. There are many things that need to be paid attention to during the operation of the special valve machine. The special valve machine cannot perform such tasks as tool adjustment, inspection and removal during the operation. During the whole process of the operation of the special valve machine, the relevant staff and operators must not leave their jobs, and must do a good job of relevant supervision. Tools such as workpieces, fixtures, and knives must be clamped firmly, otherwise some problems with workpiece movement will occur. Poor operation can cause unnecessary injuries. If the knife is broken or broken, it needs to be replaced in time. In the process of normal operation, we cannot directly touch the surface of the workpiece with our hands, nor can we directly remove dangerous objects such as cutting with our hands. This will not only hurt our hands, but also cause iron filings to fly. The accident into the eyes. During the working period of the special valve plane, you should wear the corresponding overalls, wear the work cap, and be sure to stuff your hair into the work cap. When loading and unloading large workpieces, try to use lifting equipment, so that the entire operation can coexist more professionally, and the safety performance will be higher.