GM5X-N 5 axis CNC Grinding Machine

Introduction:

Product Detail

Product Tags

Main structure diagram of machine

Application scope

This machine produces end milling cutter and drills, suitable for the processing of hard alloy and high-speed steel materials.

Tool manufacturing and regrinding cycles

1. Standard end mills: grooving, shovel back, rake sharpening, bottom edge sharpening, digitization, regrinding.

2. Standard drill bit: slotting, outer diameter reduction, apex sharpening, digitization, and grinding.

1. Technical specifications

№	Content	Requirement	Number	Unit
1.1	Workpiece Dimensions
1.1.1	Clamping length	≤	230	mm
1.1.2	Clamping diameter	between	2-20	mm
1.1.3	Grinding length	≤	150	mm
1.1.4	Grinding diameter	between	0.2-12	mm
1.2	Grinding Spindle
1.2.1	Drive type	Accurate	direct drive	-
1.2.2	Power	rated power	13.6	kW
1.2.3	Cooling	Accurate	Oil cooled	-
1.2.4	Speed control of grinding wheel	Accurate	Stepless-speed	-
1.2.5	Speed	between	0-10000	rpm
1.2.6	Number of spindle grinding heads	Accurate	2	pcs
1.3	Grinding wheel
1.3.1	Diameter	≤	150	mm
1.3.2	Maximum number of grinding wheels per spindle	≤	4	pcs
1.3.3	Grinding wheels spindle diameter	Accurate	25	mm
1.3.4	Program controlled coolant supply	Accurate	Yes	-
1.3.5	Number of coolant nozzles	≥	3	pcs
1.4	Workpiece clamping system
1.4.1	Clamping system	Accurate	Hydraulic, automatic	-
1.4.2	Clamping collet	Accurate	SCHAUBLIN W20	-
1.4.3	Drive type	Accurate	direct drive	-
1.5	Axis parameters
1.5.1	Type	Accurate	linear	-
1.5.2	X-axis travel	≤	280	mm
1.5.3	Z-axis travel	≤	130	mm
1.5.4	Y-axis travel	≤	230	mm
1.5.5	X-Y-Z axis resolution	Accurate	0.0001	mm
1.5.6	X-Y-Z axis speed	≤	10	m/min
1.5.7	A-axis travel	≤	360	degree
1.5.8	A-axis resolution	Accurate	0.0001	degree
1.5.9	A-axis speed	≤	300	rpm
1.5.10	B-axis travel	±	210	degrees
1.5.11	B-axis speed	≤	12	rpm
1.6	Loading and unloading system
1.6.1	Loading and unloading system	Accurate	Truss type robotic arm	-
1.6.2	Number of trays	Accurate	2	pcs
1.6.3	Automatic loading and unloading work-piece diameter	Between	2-12	mm
1.6.4	Automatic loading and unloading work-piece length	≤	40-200	mm
1.6.5	Maximum number of workpieces	≤	300	pcs
1.6.6	Software	Accurate	Yes	-
1.7	Other components
1.7.1	Ability to detect workpieces on machine tools	Accurate	Yes	-
1.7.2	Centralized automatic lubrication system	Accurate	Yes
1.7.3	Tricolour signall lamp	Accurate	Yes	-
1.8	Optional
1.8.1	Oil mist separation equipment	Accurate	Optional	-
1.9	Control
1.9.1	Control system	Accurate	NUM-Flexium+68	-
1.9.2	Operation panel	Accurate	Touch screen	-
1.9.3	Digital control axis	Accurate	Yes	-
1.9.4	Color display	Accurate	Yes	-
1.9.5	Display Size	Accurate	19	inch
1.10	Tool grinding software module
1.10.1	Simple milling cutters	Accurate	Yes	-
1.10.2	Simple drills	Accurate	Yes	-
1.10.3	Probe automatic detection mode	Accurate	Yes	-
1.11	Equipment electrical parameters
1.11.1	Voltage	Accurate	380±10%	V
1.11.2	Frequency	Accurate	50±10%	Hz
1.11.3	Power	≤	25	KW
1.12	Dimensions
1.12.1	Length	≤	2 000	mm
1.12.2	Width	≤	2 800	mm
1.12.3	Height	≤	2 200	mm
1.12.4	Quality	≤	4 750	kg

2. Standard configuration list

№	Content	Model	Brand		Number
2.1	Machine tool
2.1.1	X-axis configuration
2.1.1.1	- Screw rod	Customized	NSK		1pcs
2.1.1.2	- Rail	1×MR25-A2-760-20-20-G2-V2+BRK+SOSPL	SCHNEEBERGER		2pcs
2.1.1.3	- Optical scale	LC483-370	HEIDENHAIN		1pcs
2.1.2	Y-axis configuration
2.1.2.1	- Screw rod	Customized	NSK		1pcs
2.1.2.2	- Rail	1×MR35-C2-600-20-20-G2-V2+MRK	SCHNEEBERGER		2pcs
2.1.2.3	- Optical scale	LC483-370	HEIDENHAIN		1pcs
2.1.3	Z-axis configuration
2.1.3.1	- Screw rod	Customized	NSK		1pcs
2.1.3.2	- Rail	1×MR25-A2-850-20-20-G2-V2+BRK+SOSPL	SCHNEEBERGER		2pcs
2.1.3.3	- Optical scale	LC483-370	HEIDENHAIN		1pcs
2.1.4	C-axis configuration
2.1.4.1	- Angle encoder	ECN113	HEIDENHAIN		1pcs
2.1.4.2	- Direct drive motor	MSP-1000-2-002-158	EMB		1pcs
2.1.5	B-axis turntable	WDC-C180	GuTian		1pcs
2.1.5	A-axis turntable	WDC-C200L	GuTian		1pcs
2.1.6	Permanent magnet double head electric spindle	Rated power 7.1KW	Chuangyun		1 pcs
2.1.7	Two axis truss manipulator	-	Chuangyun		1pcs
2.1.8	Tray	148-LP-D4	Chuangyun		2pcs
2.1.9	Tray	148-LP-D6	Chuangyun		2pcs
2.1.10	Tray	148-LP-D8	Chuangyun		2pcs
2.1.11	Clamping jaw	D0.5-3.2/D3.0-7.0/D7-13	Chuangyun		1set
2.1.12	High precision V-block	（3-5）	Chuangyun		1pcs
2.1.13	High precision V-block	（5-7）	Chuangyun		1pcs
2.1.14	High precision V-block	（6-12）	Chuangyun		1pcs
2.1.15	Collet	D4W20 （80-00004）	SCHAUBLIN		1pcs
2.1.16	Probe	TS150	HEIDENHAIN		1pcs
2.1.17	Grinding wheel rod（long)	119×∅31.75×∅96mm	Chuangyun		1pcs
2.1.18	Grinding wheel rod(short）	87×∅31.75×∅96mm	Chuangyun		1pcs
2.1.19	Air conditioning	-	YUEDE		1pcs
2.1.20	Tricolour signall lamp	DC24V	Schneider		1pcs
2.1.21	Flowmeter	SI5000	IFM		1pcs
2.1.22	Drive specific power supply	15KW	NEWCOM		1pcs
2.1.23	Electromagnetic valve group	M4GE280R-CX-E20D-5-3	CKD		1set
2.1.24	X,Y, Z-axis automatic lubrication system	-	Taiwan		1set
2.2	CNC system configuration
2.2.1	BOXPC	FXPC004NN1HNR10	NUM		1pcs
2.2.2	Power filter	AGOFIL024A	NUM		1pcs
2.2.3	Power filter	AGOFIL001S	NUM		1pcs
2.2.4	Resistance	AGORES008	NUM		1pcs
2.2.5	System main power supply	MDLL3015N00AN0I	NUM		1pcs
2.2.6	Servo driver	MDLUX021B1CAN0I	NUM		4pcs
2.2.7	B-axis servo motor	SPX1262N5IA2L02	NUM		1pcs
2.2.8	A-axis motor	MDLUX014B1CAN0I	NUM		1pcs
2.2.9	Y-axis servo motor	SPX0751V5IF2L02	NUM		1pcs
2.2.10	X/Z-axis servo motor	MDLUX014B1CAN0I	NUM		2pcs
2.2.11	U/W axis servo driver	SPX0952N5IA2L02	NUM		2pcs
2.2.12	V-axis servo motor	MDLUX014B1CAN0I	NUM		1pcs
2.2.13	Coupler	SPX0751V5IA2L02	NUM		1pcs
2.2.14	Input	SPX0751V5IA2L02	NUM		2pcs
2.2.15	Output	EK1100	NUM		2pcs
2.2.16	Analog input module	CTMT1809	NUM		1pcs
2.2.17	Terminator	CTMT2809	NUM		1pcs
2.2.18	Operation panel	CTMT3162	NUM		1pcs
2.2.19	NCK	CTMT9011	NUM		1pcs
2.2.20	NCK	FXHE02ARE2HE000	NUM		1pcs
2.2.21	NCK	FXP2101200	NUM		1pcs
2.2.22	NCK	FXSO200061	NUM		1pcs
2.2.23	NCK	FXSV994100	NUM		1pcs
2.2.24	NCK	FXSO100006	NUM		1pcs
2.2.25	NCK	FXSO100008	NUM		1pcs
2.2.26	NCK	FXSO100375	NUM		1pcs
2.2.27	NCK	FXSO100392	NUM		1pcs
2.2.28	NCK	FXPA000586	NUM		1pcs
2.2.29	NCK	FXSW282122	NUM		1pcs
2.2.30	NCK	FXSW282124	NUM		1pcs
2.2.31	NCK	FXSO100012	NUM		1pcs
2.3	Standard configuration of tool grinding software
2.3.1	Simple milling cutter			Chuangyun self-developed		1pcs
2.3.2	Simple drill			Chuangyun self-developed		1pcs
2.3.3	3D collision checking with 3D machine simulation			Chuangyun self-developed		1pcs
2.3.4	3D tool simulation			Chuangyun self-developed		1pcs
2.3.5	Probe automatic detection			Chuangyun self-developed		1pcs