GM5X-E 5-axis CNC Grinding Machine

Introduction:

Product Detail

Product Tags

Main structure diagram of machine

Application scope

This machine produces end milling cutter and drills, suitable for the processing of hard alloy and high-speed steel materials.

Tool manufacturing and regrinding cycles

Standard end milling cutter: slotting, processing shovel back, Front corner grinding,Bottom edge grinding, Digitalize, Regrinding.

Standard drill:slotting, Reduced outer diameter, Front corner grinding, digitalize, Regrinding.

1. Technical specifications

№	Content	Requirement	Number	Unit
1.1	Workpiece Dimensions
1.1.1	Clamping length	≤	300	mm
1.1.2	Clamping diameter	between	2-20	mm
1.1.3	Grinding length	≤	180	mm
1.1.4	Grinding diameter	between	2-12	mm
1.2	Grinding Spindle
1.2.1	Drive type	Accurate	direct drive	-
1.2.2	Power	rated power	7.1	kW
1.2.3	Cooling	Accurate	Oil cooled	-
1.2.4	Speed control of grinding wheel	Accurate	Stepless-speed	-
1.2.5	Speed	between	0-10000	rpm
1.2.6	Number of spindle grinding heads	Accurate	2	pcs
1.3	Grinding wheel
1.3.1	Diameter	≤	150	mm
1.3.2	Maximum number of grinding wheels per spindle	≤	4	pcs
1.3.3	Grinding wheels spindle diameter	Accurate	25	mm
1.3.4	Program controlled coolant supply	Accurate	Yes	-
1.3.5	Number of coolant nozzles	≥	3	pcs
1.4	Workpiece clamping system
1.4.1	Clamping system	Accurate	Hydraulic, automatic	-
1.4.2	Clamping collet	Accurate	SCHAUBLIN W20	-
1.4.3	Drive type	Accurate	direct drive	-
1.5	Axis parameters
1.5.1	Type	Accurate	linear	-
1.5.2	X-axis travel	≤	340	mm
1.5.3	Z-axis travel	≤	335	mm
1.5.4	Y-axis travel	≤	170	mm
1.5.5	X-Y-Z axis resolution	Accurate	0.0001	mm
1.5.6	X-Y-Z axis speed	≤	15	m/min
1.5.7	A-axis travel	≤	360	degree
1.5.8	A-axis resolution	Accurate	0.0001	degree
1.5.9	A-axis speed	≤	500	rpm
1.5.10	B-axis travel	±	180	degrees
1.5.11	B-axis speed	≤	20	rpm
1.6	Loading and unloading system
1.6.1	Loading and unloading system	Accurate	Truss type robotic arm	-
1.6.2	Number of trays	Accurate	2	pcs
1.6.3	Automatic loading and unloading work-piece diameter	Between	3-16	mm
1.6.4	Automatic loading and unloading work-piece length	≤	90	mm
1.6.5	Maximum number of workpieces	≤	300	pcs
1.6.6	Software	Accurate	Yes	-
1.7	Other components
1.7.1	Ability to detect workpieces on machine tools	Accurate	Yes	-
1.7.2	Centralized automatic lubrication system	Accurate	Yes
1.7.3	Tricolour signall lamp	Accurate	Yes	-
1.8	Optional
1.8.1	Oil mist separation equipment	Accurate	Optional	-
1.9	Control
1.9.1	Control system	Accurate	Newcon	-
1.9.2	Operation panel	Accurate	Touch screen	-
1.9.3	Digital control axis	Accurate	Yes	-
1.9.4	Color display	Accurate	Yes	-
1.9.5	Display Size	Accurate	19	inch
1.10	Tool grinding software module
1.10.1	Simple milling cutters	Accurate	Yes	-
1.10.2	Simple drills	Accurate	Yes	-
1.10.3	Probe automatic detection mode	Accurate	Yes	-
1.11	Equipment electrical parameters
1.11.1	Voltage	Accurate	380±10%	V
1.11.2	Frequency	Accurate	50±10%	Hz
1.11.3	Power	≤	25	KW
1.12	Dimensions
1.12.1	Length	≤	1 820	mm
1.12.2	Width	≤	2 650	mm
1.12.3	Height	≤	2 300	mm
1.12.4	Quality	≤	4 300	kg

2. Standard configuration list

№	Content	Model	Brand		Number
2.1	Machine tool
2.1.1	X-axis configuration
2.1.1.1	- Screw rod	Customized	NSK		1pcs
2.1.1.2	- Rail	1×MR25-A2-760-20-20-G2-V2+BRK+SOSPL	SCHNEEBERGER		2pcs
2.1.2	Y-axis configuration
2.1.2.1	- Screw rod	Customized	NSK		1pcs
2.1.2.2	- Rail	1×MR35-C2-600-20-20-G2-V2+MRK	SCHNEEBERGER		2pcs
2.1.3	Z-axis configuration
2.1.3.1	- Screw rod	Customized	NSK		1pcs
2.1.3.2	- Rail	1×MR25-A2-850-20-20-G2-V2+BRK+SOSPL	SCHNEEBERGER		2pcs
2.1.4	A-axis configuration
2.1.4.1	- Angle encoder	ECN113	HEIDENHAIN		1pcs
2.1.4.2	- Direct drive motor	MSP-1000-2-002-158	HIWIN		1pcs
2.1.5	B-axis turntable	Customized	GuTian		1pcs
2.1.6	Permanent magnet double head electric spindle	Rated power 7.1KW	Chuangyun		1 pcs
2.1.7	Three axis truss manipulator	-	Chuangyun		1pcs
2.1.8	Tray	148-LP-D4	Chuangyun		2pcs
2.1.9	Tray	148-LP-D6	Chuangyun		2pcs
2.1.10	Tray	148-LP-D8	Chuangyun		2pcs
2.1.11	Clamping jaw	D0.5-3.2/D3.0-7.0/D7-13	Chuangyun		1set
2.1.12	High precision V-block	（3-5）	Chuangyun		1pcs
2.1.13	High precision V-block	（5-7）	Chuangyun		1pcs
2.1.14	High precision V-block	（6-12）	Chuangyun		1pcs
2.1.15	Collet	D4W20 （80-00004）	SCHAUBLIN		1pcs
2.1.16	Probe	TS150	HEIDENHAIN		1pcs
2.1.17	Grinding wheel rod（long)	119×∅31.75×∅96mm	Chuangyun		1pcs
2.1.18	Grinding wheel rod(short）	87×∅31.75×∅96mm	Chuangyun		1pcs
2.1.19	Air conditioning	-	YUEDE		1pcs
2.1.20	Tricolour signall lamp	DC24V	Schneider		1pcs
2.1.21	Flowmeter	SI5000	IFM		1pcs
2.1.22	Drive specific power supply	15KW	NEWCOM		1pcs
2.1.23	Electromagnetic valve group	M4GE280R-CX-E20D-5-3	CKD		1set
2.1.24	X,Y, Z-axis automatic lubrication system	-	Taiwan		1set
2.2	CNC system configuration
2.2.1	BOXPC	IMPC00S/P1	Newcon		1pcs
2.2.2	Power filter	AGOFIL024A	Newcon		1pcs
2.2.3	Power filter	AGOFIL001S	Newcon		1pcs
2.2.4	Resistance	AGORES008	Newcon		1pcs
2.2.5	System main power supply	MDLL3015N00AN0I	Newcon		1pcs
2.2.6	Servo driver	MDLUX021B1CAN0I	Newcon		4pcs
2.2.7	B-axis servo motor	ZLS1002-H60-D3M1-NNSB-D16E40	Newcon		1pcs
2.2.8	A-axis motor	MSP-1000-2-002-158	HIWIN		1pcs
2.2.9	Y-axis servo motor	ZLS1454-H30-DCM1-SNSB-D24E50	Newcon		1pcs
2.2.10	X/Z-axis servo motor	ZLS1153-H30-D3M1-NNSB-D19E40	Newcon		2pcs
2.2.11	U/W axis servo driver	ZLS0754-H60-D2M1-SNSB-D14E30	Newcon		2pcs
2.2.12	V-axis servo motor	ZLS0754-H60-D2M1-SNSB-D14E30	Newcon		1pcs
2.2.13	Coupler	EX-1100	Newcon		1pcs
2.2.14	Input	EX-210H	Newcon		2pcs
2.2.15	Output	EX-310H	Newcon		2pcs
2.2.16	Analog input module	EX-4054	Newcon		1pcs
2.2.17	Terminator	EX-TRE01	Newcon		1pcs
2.2.18	Operation panel	IMOP4106/H	Newcon		1pcs
2.2.19	NCK	IM8+	Newcon		1pcs
2.2.20	NCK	IMSO100006	Newcon		1pcs
2.2.21	NCK	IMSO100008	Newcon		1pcs
2.2.22	NCK	IMSO100012	Newcon		1pcs
2.2.23	NCK	IMPA100586	Newcon		1pcs
2.2.24	NCK	IMSO100373	Newcon		1pcs
2.2.25	NCK	IMSO100375	Newcon		1pcs
2.2.26	NCK	IMSO100335	Newcon		1pcs
2.2.27	NCK	IMSO100519	Newcon		1pcs
2.2.28	NCK	IMSO100392	Newcon		1pcs
2.2.29	NCK	IMSO100331	Newcon		1pcs
2.2.30	NCK	IMSO100535	Newcon		1pcs
2.2.31	NCK	IMSO100520	Newcon		1pcs
2.2.32	NCK	IMSO100560	Newcon		1pcs
2.3	Standard configuration of tool grinding software
2.3.1	Simple milling cutter			Chuangyun self-developed		1pcs
2.3.2	Simple drill			Chuangyun self-developed		1pcs
2.3.3	3D collision checking with 3D machine simulation			Chuangyun self-developed		1pcs
2.3.4	3D tool simulation			Chuangyun self-developed		1pcs
2.3.5	Probe automatic detection			Chuangyun self-developed		1pcs