Five-axis Vertical Machining Center CV Series

Introduction:


Product Detail

Product Tags

Features

Machine introduction
The five-axis vertical machining center CV series has the characteristics of high rigidity, high precision and high efficiency machining. The column adopts a herringbone design with a large span, which can greatly enhance the bending and torsional strength of the column; the workbench adopts a reasonable slider span and is surface quenched, so that the force on the workbench is uniform and the hardness is improved; the bed adopts a trapezoidal cross-section, reducing The center of gravity improves the torsional strength; the whole machine uses finite element analysis to design each component to provide the best overall stability.

The fastest three-axis rapid displacement can reach 48M/min, the T-T tool change time is only 2.5S, the tool magazine is fully loaded for 24t. It is suitable for various 2D and 3D concave-convex models with complex shapes and complex cavities and surfaces. It is also suitable for milling, drilling, expanding, boring, Tapping and other processing procedures are more suitable for both small and medium-sized batches of multi-variety processing and production, and can also be used in automatic lines for mass production.
The dynamic graphic display of the tool track, intelligent warning display, self-diagnosis and other functions make the use and maintenance of the machine tool more convenient and fast; The reading capacity is increased to 3000 lines/second, which facilitates the fast and efficient transmission and online processing of large-capacity programs.

The RTCP (Rotation Tool center Point) of the five-axis machining center is the tool tip point control function. After turning on the RTCP function, the controller will change from originally controlling the end face of the tool holder to controlling the tool tip point. The tool tip following can compensate for the linearity caused by the rotary axis. Error to prevent Tool collision. At point A of the workpiece, the centerline of the tool axis changes directly from the horizontal position to the vertical position. If the linear error is not corrected, the tool tip will deviate from point A or even penetrate the workpiece, causing a serious accident. Because the continuous movement of the swing axis and the rotary axis causes changes in the position of point A, the original tool tip position in the program must be corrected to ensure that the tool tip position coordinates are always unchanged relative to point A, as if the tool tip is moving with point A. , this is the tip of the Tool following.

This function has 0 ~ 9 levels, the 9th level is the highest precision,while the 1st - 8th level compensates the servo backward error, and gives the processing path proper smoothness.

High-speed and High-precision Three-dimensional Processing

The high-speed spindle, the 3D arc machining control can pre-read 2000blocks and smooth path correction for high-speed and high-precision machining.

High Rigidity Structure

Improve the form of structure and optimize the allocation to enhance the machine's rigidity. The shape of machine tool and column and the allocation optimization are the most suitable shape through CAE analysis. The various improved measures which are invisible outside are reflecting a stable cutting ability which the spindle speed cannot show.

Technical Specifications

Item

unit

CV200

CV300

CV500

Travel

 

 

 

X/Y/Z axis travel

mm

500×400×330

700*600*500

700×600×500

Distance from spindle end face to worktable surface

mm

100-430

150-650

130-630

Distance from spindle center to column guide rail surface

mm

412

628

628

The maximum distance between the A-axis 90° spindle center and the C-axis disk surface

mm

235

360

310

3 axis feed

 

X/Y/Z axis rapid displacement

m/min

48/48/48

48/48/48

36/36/36

Cutting feed rate

mm/min

1-24000

1-24000

1-24000

Spindle

 

 

 

 

Spindle specifications (installation diameter/transmission mode)

mm

95/direct

140/Direct

140/Direct

Spindle taper

mm

BT30

BT40

BT40

Spindle speed

r/min

12000

12000

12000

Spindle motor power (continuous/S3 25%)

kW

8.2/12

15/22.5

15/22.5

Spindle Motor Torque (Continuous/S3 25%)

N.m

26/38

47.8/71.7

47.8/71.7

Tool magazine

 

 

 

 

Magazine capacity

T

21T

24T

24T

Tool change time (T-T)

s

2.5

4

4

Max.Tool diameter(full tool/empty tool)

mm

80

70/120

70/120

Max.Tool length

mm

250

300

300

Max. Tool weight

kg

3

8

8

Guide

 

 

X-axis guide (size/number of sliders)

mm

30/2

35/2 roller

45/2 roller

Y-axis guide (dimensions/quantity of sliders)

 

30/2

35/2 roller

45/2 roller

Z-axis guide (dimensions/quantity of sliders)

 

30/2

35/2 roller

45/2 roller

 

Screw

 

 

X-axis screw

 

Φ28×16

Φ40×16

Φ40×16

Y-axis screw

 

Φ28×16

Φ40×16

Φ40×16

Z axis screw

 

Φ32×16

Φ40×16

Φ40×16

Accuracy

 

Positioning accuracy

mm

±0.005/300

±0.005/300

±0.005/300

Repeatability

mm

±0.003/300

±0.003/300

±0.003/300

5 axis

 

 

 

 

 

Turntable drive method

 

Moter direct

Roller cam

roller cam

Turntable diameter

mm

Φ200

Φ300*250

φ500*400

Allowable load weight of turntable (in horizontal/inclined)

kg

40/20

100/70

200

A/C-axis max. speed

rpm

100/230

60/60

60/60

A-axis positioning/repeatability

arc-sec

10/6

15/10

15/10

C-axis positioning/repeatability

arc-sec

8/4

15/10

15/10

Lubrication

 

Lubrication unit capacity

L

1.8

1.8

1.8

Oil separator type

 

volumetric

Grease lubrication

volumetric

Others

 

 

 

 

Air demand

kg/c㎡

≥6

≥6

≥6

Air source flow

mm3/min

≥0.2

≥0.4

≥0.4

battery capacity

KVA

10

22.5

26

Machine Weight (Comprehensive)

t

2.9

7

8

Mechanical Dimensions (L×W×H)

mm

1554×2346×2768

2248*2884*2860

2610×2884×3303

Processing Example

1.Automotive Industry

IMG (2)

2.Precision fixture

IMG (3)

3.Military industry

IMG (4)

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