Five-axis Machining Center FH80P

Introduction:


Product Detail

Product Tags

Five-axis simultaneous machining center

XYZ linear axis hollow cooling screw drive

B\C rotary shaft DD direct drive transmission

Full closed loop absolute value measurement system

Standard configuration

No.

Configuration description

Unit

Qty

Remark

1.

FH mainframe mineral casting

Set

1

 

2.

Siemens ONE control system

Set

1

 

3.

Display: 21.5 inch touch display panel

Set

1

 

4.

FH five-axis multi-function swing head (B-axis)

Set

1

 

5.

DGZX-24012/34B2 milling electric spindle (shielded turning function)

PC

1

 

6.

X/Y/Z Axis Hollow Cooling Ball Screw

PCS

3

 

7.

Milling Direct Drive Turntable (C-axis)

Set

1

 

8.

B axis RCN8380 29 bits absolute encoder

PC

1

 

9.

C axis RCN2580 28 bits absolute encoder

PC

1

 

10.

INA Roller Linear Slides

Set

7

 

11.

Spindle water cooling system

Set

1

 

12.

Machine ring type water spray

Set

1

 

13.

Five-axis head crescent type water spray, crescent type blow gas

Set

1

 

14.

Front and side working door safety interlock system

Set

1

 

15.

Waterproof working bin lighting

PCS

2

 

16.

Hydraulic station

Set

1

 

17.

Central centralized feed lubrication device

Set

1

 

18.

Operation side cleaning water gun and air gun

Set

1

 

19.

Cutting fluid system(CTS 25bar)

Set

1

 

20.

Fully enclosed protective sheet metal

Set

1

 

21.

Operation box

Set

1

 

22.

Electrical box air conditioner

Set

1

 

23.

Siemens electronic handwheel

PC

1

 

24.

Foot-operated spindle tool release switch

PC

1

 

25.

Machine tri-color light

Set

1

 

26.

40PCS HSK-A63 tool magazine and servo ATC system

Set

1

 

27.

X/Y/Z three-axis absolute value grating scale

Sets

3

 

28.

Spiral Chip rolling device and Rear Chip Conveyor+Chip car

Set

1

 

29.

Renishaw OMP60 infrared probe device

Set

1

 

30.

Renishaw NC4F230 laser tool setting device

Set

1

 

31.

Foundation level pads and foundation bolts

Set

1

 

32.

Technical manual

Set

1

 

Parameter

Model

Unit

FH80P

Travel

X axis travel

mm

800

Y axis travel

mm

1050

Z axis travel

mm

800

Distance from spindle nose to work table surface

mm

162-962

Horizontal milling head

mm

39-839

Feed/fast moving speed

m/min

40

Feed force

KN

10

Rotary table (C axis)

Working table size

mm

Ø880

Max.table load (mill)

kg

3000

Rotary table max. speed

rpm

150

Minimum split angle

°

0.001

Rated torque

N.m

1140

Maximum torque

N.m

1980

CNC swing milling head (B axis)

Swing range(0=Vertical/180=Level)

°

-15~180

Fast moving and feeding speed

rpm

50

Minimum split angle

°

0.001

Rated torque

N.m

743

Maximum torque

N.m

1320

Spindle (milling)

Spindle speed

rpm

12000

Spindle power

Kw

34/42

Spindle torque

N.m

132/185

Spindle taper

 

HSKA63

Tool magazine

Tool interface

 

HSKA63

Tool magazine capacity

PCS

40

Max.tool diameter/length/weight

 

Ø85/300/8

Tool switch(Tool to tool)

S

4

Measuring device

Infrared  probe

Renishaw  OMP60

Tool detection instrument in working processing area

Renishaw  NC4F230

Position accuracy (ISO230-2 and VDI3441)

X/Y/Z positioning accuracy

mm

0.006

X/Y/Z Repeat positioning accuracy

mm

0.004

B/C positioning accuracy

 

8"

B/C Repeat positioning accuracy

 

4"

CNC controller

Control  system

 

Siemens ONE

Others

Machine weight

Kg

30000

Main Machine Specifications | Optimum Rigid Structural Configuration

Five-axis Machining Center FH80P (2)

 

Design Features | Best Mechanical Wire Casting Analysis Design

◆The bed adopts a new mineral casting structure, and the moving parts adopt Meehanite grade high-grade cast iron

◆Tempering and natural aging treatment to eliminate internal stress

◆Structural natural frequency vibration eliminates material processing stress

◆The design of large-area and high-rigidity column on the whole wall can effectively improve the rigidity and static and dynamic precision

◆Three-axis hollow cooling screw drive

Electric spindle

Five-axis Machining Center FH80P (3)

 

Design Features

◆ According to the characteristics of machine, independent research and development and production.

◆ The taper hole of HSK-A63 is adopted in the FH80P model.

◆ The external cooling system is used for circulating cooling to effectively ensure the application of the electric spindle.

Five-axis Machining Center FH80P (4)

 

CNC swing milling head (B axis)

Five-axis Machining Center FH80P (6)
Five-axis Machining Center FH80P (5)

Design Features

◆ Built-in DD motor zero transmission chain no backlash design

◆ High acceleration characteristics

◆ The shortest span between the tool nose point of the spindle and the structural support point realizes the maximum rigidity of cutting

◆ Larger YRT bearings increase rigidity

◆ Equipped with HEIDENHAIN RCN8380 series absolute rotary encoder measurement system, fully closed-loop control to ensure the best accuracy

◆ B-axis cooling system design to reduce heat transfer

 

 Rotary table (C axis)

Five-axis Machining Center FH80P (7)

Design Features

◆ Independent design and production.

◆ Built-in DD motor zero transmission chain no backlash design.

◆ High acceleration and deceleration response characteristics.

◆ Larger YRT bearing increases rigidity.

◆ Large rated driving torque, positioning processing, with worktable positioning and clamping device

◆ Meet the needs of milling, reduce workpiece handling, and improve product accuracy.

◆Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy.

◆ Cooling system design to reduce heat transfer.

 

CNC system

Five-axis Machining Center FH80P (8)

Selection features

◆ Select the control host NCU730.3B for five-axis simultaneous (see the function table for details of the system configuration)

◆ With RTCP function

◆ Choose Siemens S120 drive with 3 times overload capacity and 1FT series motor with high motion characteristics

◆Choose TCU30.3+ICP427E as the HMI interactive host, IPC has higher computing speed and higher storage space

 

ATC system

Five-axis Machining Center FH80P (9)

Design Features

◆ Independent design and production.

◆ Tool selection and tool change use servo motor to control the terminal action, which is more stable and accurate.

◆ Combined with the tool management function of Siemens ONE, more efficient tool management.

 

 

Liftable tool setter

Design Features

◆ Equipped with Rensishaw NC4F230 tool setter, the precision is higher.

◆On-machine automatic tool setting and tool compensation update automatically.

◆The tool setting device can be lifted up and down to save the space on the processing surface.

Fully sealed sheet metal design protects the tool setting instrument from water and iron filings during processing.

Infrared probe

1

Design Features

◆ Equipped with Ranishaw OMP60 trigger optical probe.

◆On-machine workpiece alignment and size inspection reduce manual inspection errors and improve product accuracy and processing efficiency.

◆ Save 90% on machine assist time.

 

Exterior

The cover design of the FH series five-axis machining center complies with the strict CE safety standards. The fully dense sheet metal prevents the operator from entering the work area by mistake during processing, and at the same time prevents the use of high-pressure cutting fluid or chips from the machine, except for the warning nameplate. , The operation door is also equipped with a safety switch to prevent accidents during operation or maintenance. And has a large peep window, which is convenient for the operator to understand the operation and processing of the machine. 

Clean 

Use the telescopic cover and protective sheet metal to protect the chips generated during operation, avoid cutting splashes and cause damage to other mechanisms

Illumination

The working area is equipped with two LED lights, and the illuminance of the lighting is maintained above 800LUX, providing a suitable bright working environment for the operator.

Operability

The operation side is equipped with a split-type sliding door, which provides a large opening space, which is convenient for the workpiece to be freely loaded and unloaded from three directions using the crane.

Five-axis Machining Center FH80P (11)(1)

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