China Five-axis Machining Center FH135P factory and manufacturers

Five-axis simultaneous machining center

XYZ linear axis hollow cooling screw drive

B\C rotary shaft DD direct drive transmission

Full closed loop absolute value measurement system

Main configuration

Standard accessories function table (please refer to the controller function for the electric control part)

No	Item	Unit	Qty
1.	FH mainframe mineral casting	Set	1
2.	Siemens ONE control system	Set	1
3.	Display: 21.5 inch touch display panel	Set	1
4.	FH five-axis multi-function swing head (B-axis)	Set	1
5.	FH-DGZX-28010/42B2 Milling electric spindle (shielded turning function)	PC	1
6.	X/Y/Z Axis Hollow Cooled Ball Screw	PCS	3
7.	Milling Direct Drive Rotary Table (C-axis)	Set	1
8.	B axis RCN8380 29 bits absolute encoder	PC	1
9.	C axis RCN2580 28 bits absolute encoder	PC	1
10.	INA Roller Linear Slides	Sets	7
11.	Spindle water cooling system	Set	1
12.	Machine ring water spray	Set	1
13.	Five-axis head crescent water spray, crescent blowing	Set	1
14.	Front and side working door safety interlock system	Set	1
15.	Waterproof work bin lighting	PCS	2
16.	Hydraulic station	Set	1
17.	Central centralized feed lubrication device	Set	1
18.	Operation side cleaning water gun and air gun	Set	1
19.	Cutting fluid system（CTS 25bar）	Set	1
20.	Fully enclosed protective sheet metal	Set	1
21.	Operation box	Set	1
22.	Electrical box air conditioner	Set	1
23.	Siemens electronic handwheel	PC	1
24.	Foot-operated spindle tool release switch	PC	1
25.	Machine tri-color light	Set	1
26.	40PCS HSK-A63 tool magazines and servo ATC system	Set	1
27.	X/Y/Z three-axis absolute value grating scale	Sets	3
28.	Spiral Chip Roller and Rear Chip Conveyor Chip Carriage	Set	1
29.	Renishaw OMP60 Infrared Probe device	Set	1
30.	Renishaw NC4F230 tool setter unit	Set	1
31.	Foundation level pads and foundation bolts	Set	1
32.	Technical manual	Set	1

Parameter

Model	Unit	FH135P
Travel
X axis travel	mm	1450
Y axis travel	mm	1450
Z axis travel	mm	1000
Distance from spindle nose to worktable surface	mm	160-1160
Horizontal milling head	mm	30-1030
Feed/fast moving speed	m/min	40
Feed force	KN	10
Rotary table (C axis)
Working table size	mm	Ø1400x1300
Max.table load (milling)	kg	4000
Milling table max. speed	rpm	50
Minimum split angle	°	0.001
Rated torque	N.m	1330
Maximum torque	N.m	2630
CNC swing milling head (B axis)
Swing range (0=vertical/180=horizontal)	°	-15～180
Rapid traverse and feed rate	rpm	50
Minimum split angle	°	0.001
Rated torque	N.m	1050
Maximum torque	N.m	2130
Spindle
Spindle speed	rpm	10000
Spindle power(S1)	Kw	42/58
Spindle torque(S1/S6)	Nm	215/350
Spindle taper		HSKA100
Tool magazine
Tool interface		HSKA100
Tool magazine capacity	PCS	40
Maximum tool diameter/length/weight		Ø135/300/12
Tool change time (tool to tool)	S	4
Measuring device
Infrared probe	Renishaw OMP60
Tool detection instrument in working processing area	Renishaw NC4F230
Position accuracy (ISO230-2 and VDI3441)
X/Y/Z positioning accuracy	mm	0.006
X/Y/Z Repeat positioning accuracy	mm	0.004
B/C positioning accuracy		8"
B/C Repeat positioning accuracy		4"
CNC controller
CNC system		Siemens ONE

Main Machine Specifications | Optimum Rigid Structure Configuration

Design Features | Best Mechanical Wire Casting Analysis Design

◆Full box-type thermosymmetrical casting structure, using Meehanite grade high-grade cast iron

◆Tempering and natural aging treatment to eliminate internal stress

◆Structural natural frequency vibration eliminates material processing stress

◆The design of large-area and high-rigidity column on the whole wall can effectively improve the rigidity and static and dynamic precision

◆Three-axis hollow cooling lead screw drive

Electric Spindle

Design Features

◆According to the characteristics of machine, independent research and development and production.

◆The taper hole of HSK-A100 is adopted in the FH135P model.

◆Adopt external cooling system for circulating cooling, which can effectively ensure the application of electric spindle.

CNC swing milling head (B axis)

Design Features

◆Independent design and production.

◆Built-in DD motor zero transmission chain no backlash design.

◆High acceleration characteristics.

◆The shortest span between the tool nose point of the spindle and the structural support point realizes the maximum rigidity of cutting.

◆Larger YRT bearing improves rigidity.

◆ Equipped with HEIDENHAIN RCN8380 series absolute rotary encoder measurement system, fully closed-loop control, to ensure the best accuracy.

◆B-axis cooling system design reduces heat transfer.

Rotary table (C-axis table)

Design Features

◆Independent design and production.

◆Built-in DD motor zero transmission chain no backlash design.

◆High acceleration and deceleration response characteristics.

◆Larger YRT bearing increases rigidity.

◆Large rated driving torque, positioning and processing with table positioning and clamping device

◆Meet the needs of milling, reduce workpiece handling and improve product accuracy.

◆Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy.

◆Cooling system design to reduce heat transfer.

Control system

Selection features

◆Select the control host NCU730.3B for five-axis linkage (see the function table for details of the system configuration)

◆With RTCP function

◆Choose Siemens S120 drive with 3 times overload capacity and 1FT series motor with high kinematic characteristics

◆Select TCU30.3+ICP427E as HMI interactive host, IPC has higher computing speed and higher storage space

Automatic tool change system

Design Features

◆ Independent design and production.

◆Tool selection and tool change use servo motor to control the terminal action, which is more stable and accurate.

◆Combined with the tool management function of Siemens ONE, more efficient tool management.

Liftable tool setter

Design Features

◆Equipped with Ransishaw NC4F230R tool setter with higher precision.

◆Automatic tool setting on the machine, automatic update of tool compensation.

◆The tool setting device can be raised and lowered to save the space of the processing surface.

◆Fully sealed sheet metal design to protect the tool setter from damage by water and iron filings during processing.

Infrared probe

Design Features

◆Equipped with Renishaw OMP60 Infrared Probe Unit.

◆On-machine workpiece alignment and size inspection can reduce manual inspection errors and improve product accuracy and processing efficiency.

◆90% savings in on-board assistance time.

Appearance

The cover design of the FH series five-axis machining center complies with the strict CE safety standards. The fully dense sheet metal prevents the operator from entering the work area by mistake during processing, and at the same time prevents the use of high-pressure cutting fluid or chips from the machine, except for the warning nameplate. , The operation door is also equipped with a safety switch to prevent accidents during operation or maintenance. And has a large peep window, which is convenient for the operator to understand the operation and processing of the machine.

Cleaning

Use the telescopic cover and protective sheet metal to protect the chips generated during operation, avoid cutting splashes and cause damage to other mechanisms

Lighting

The working area is equipped with two LED lights, and the illuminance of the lighting is maintained above 800LUX, providing a suitable bright working environment for the operator.

Operability

The operation side is equipped with a split-type sliding door, which provides a large opening space, which is convenient for the workpiece to be freely loaded and unloaded from three directions using the crane.