5 Axes Simultaneous Milling Turning 80P-C

Introduction:


Product Detail

Product Tags

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Scope of supply   

Standard accessories function table (please refer to the controller function for the electric control part)

No  Item Unit Qty
1.   FH mainframe castings tower 1
2.   Siemens840DSL control system set 1
3.   Display: 19LCD set 1
4.   FH five-axis multi-function swing head (B-axis) set 1
5.   DGZX-24012/34B2-KFHWVJS Only 1
6.   X/Y/Z Axis Hollow Cooled Ball Screws piece 3
7.   Mill/Turn Direct Drive Rotary Table (C-axis) set 1
8.   B axis RCN8380 29 bits absolute encoder Only 1
9.   C axis RCN2580 28 bits absolute encoder Only 1
10.   BOSCH REXROTH Roller Linear Slides set 7
11.   Electrical box temperature control device set 1
12.   Spindle water cooling system set 1
13.   Machine tool ring water spray set 1
14.   Five-axis head crescent water spray, crescent blowing set 1
15.   Front and side working door safety interlock system set 1
16.   Waterproof work bin lighting Only 2
17.   hydraulic station set 1
18.   Central centralized feed lubrication device set 1
19.   Operation side cleaning water gun and air gun set 1
20.   Cutting fluid system set 1
21.   Fully enclosed protective sheet metal set 1
22.   Operation box set 1
23.   Electrical Cabinet Cooling Unit set 1
24.   Siemens electronic handwheel Only 1
25.   Foot-operated spindle knife release switch Only 1
26.   Machine tool tri-color light set 1
27.     40 HSK-A63 tool magazines and servo automatic tool changing system set 1
28.   X/Y/Z three-axis absolute value grating scale set 3
29.   Spiral Chip Roller and Rear Chip Conveyor Chip Carriage set 1
30. Renishaw RMP60 infrared probe unit set 1
31. Renishaw TS27R tool setter unit set 1
32.   Foundation level pads and foundation bolts set 1
33.   technical manual set 1

Parameter

Model

Unit

FH80P-C

Travel

X axis travel

mm

800

Y axis travel

mm

1050

Z axis travel

mm

800

Distance from spindle nose to work table surface

mm

162-962

Horizontal milling head

mm

39-839

Feed/fast moving speed

m/min

40

Feed force

KN

10

Rotary table (C axis)

Working table size

mm

Ø855

Max.table load (mill)

kg

3000

Max.table load (turning)

kg

1500

Milling/turning table (milling and turning combined machining)

rpm

450

Minimum split angle

°

0.001

Rated torque

Nm

1140

maximum torque

Nm

1980

CNC swing milling head (B axis)

Swing range (0=vertical/180=horizontal)

°

-15~180

Rapid traverse and feed rate

rpm

50

Minimum split angle

°

0.001

Rated torque

Nm

743

maximum torque

Nm

1320

Spindle (milling and turning)

Spindle speed

rpm

12000

Spindle power

Kw

34/42

Spindle torque

Nm

132/185

Spindle tapre

 

HSKA63

Tool magazine

Tool interface

 

HSKA63

Tool magazine capacity

PCS

40

Maximum tool diameter/length/weight

 

Ø85/300/8

Tool change time (tool to tool)

S

1.8

Measuring device

Infrared  probe

 

Rensishaw  RMP60

Tool detection instrument in working processing area

 

Rensishaw  TS27R

Position accuracy (ISO230-2 and VDI3441)

X/Y/Z positioning accuracy

mm

0.008

X/Y/Z Repeat positioning accuracy

mm

0.005

B/C positioning accuracy

 

10"

B/C Repeat positioning accuracy

 

4"

CNC controller

CNC system

 

Siemens840D

Other

Machine weight

Kg

20000

3.1 Main Machine Specifications | Optimum Rigid Structure Configuration

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Design Features | Best Mechanical Wire Casting Analysis Design

◆Full box-type thermosymmetric casting structure, using Meehanna grade high-grade cast iron

◆Tempering and natural aging treatment to eliminate internal stress

◆Structural natural frequency vibration eliminates material processing stress

◆Comprehensive wall and large-area high-rigidity column design can effectively improve rigidity and static and dynamic accuracy

◆Three-axis hollow cooling screw drive

3.2 Electric Spindle

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Design Features

◆According to the characteristics of their own machines, independent research and development and production.

◆The taper hole of HSK-A63 is adopted in the FH80P-C model.

◆Adopt external cooling system for circulating cooling, which can effectively ensure the application of electric spindle.

3.3 CNC swing milling head (B axis)

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Design Features

◆Independent design and production.

◆Built-in DD motor zero transmission chain no backlash design.

◆High acceleration characteristics.

◆The shortest span between the tool nose point of the spindle and the structural support point realizes the maximum rigidity of cutting.

◆Larger YRT bearing improves rigidity.

◆ Equipped with HEIDENHAIN RCN8380 series absolute rotary encoder measurement system, fully closed-loop control, to ensure the best accuracy.

◆B-axis cooling system design reduces heat transfer.

3.4 Rotary table (C-axis table)

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Design Features

◆Independent design and production.

◆Built-in DD motor zero transmission chain no backlash design.

◆High acceleration and deceleration response characteristics.

◆Larger YRT bearing increases rigidity.

◆Large rated driving torque, positioning and processing with table positioning and clamping device

◆Meet the needs of milling, reduce workpiece handling and improve product accuracy.

◆Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy.

◆Cooling system design to reduce heat transfer.

3.5 Control system

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Design Features

◆Independent design and production.

◆Built-in DD motor zero transmission chain no backlash design.

◆High acceleration and deceleration response characteristics.

◆Larger YRT bearing increases rigidity.

◆Large rated driving torque, positioning and processing with table positioning and clamping device

◆Meet the needs of milling, reduce workpiece handling and improve product accuracy.

◆Equipped with HEIDENHAIN high-precision rotary encoder measurement system, fully closed-loop control to ensure the best accuracy.

◆Cooling system design to reduce heat transfer.

3.5 Control system

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Design Features

◆ Independent design and production.

◆Tool selection and tool change use servo motor to control the terminal action, which is more stable and accurate.

◆Combined with the tool management function of Siemens840DSL, more efficient tool management.

3.7 Liftable tool setter

Design Features

◆Equipped with Ransishaw TS27R tool setter with higher precision.

◆Automatic tool setting on the machine, automatic update of tool compensation.

◆The tool setting device can be raised and lowered to save the space of the processing surface.

◆Fully sealed sheet metal design to protect the tool setter from damage by water and iron filings during processing.

3.8 Infrared probe

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Design Features

◆Equipped with Ransishaw RMP60 trigger optical probe.

◆On-machine workpiece alignment and size inspection can reduce manual inspection errors and improve product accuracy and processing efficiency.

◆90% savings in on-board assistance time.

3.9 Safety protection sheet metal

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3.10 Appearance

The cover design of the FH series five-axis machining center complies with the strict CE safety standards. The fully dense sheet metal prevents the operator from entering the work area by mistake during processing, and at the same time prevents the use of high-pressure cutting fluid or chips from the machine, except for the warning nameplate. , The operation door is also equipped with a safety switch to prevent accidents during operation or maintenance. And has a large peep window, which is convenient for the operator to understand the operation and processing of the machine.

3.11 Cleaning

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Use the telescopic cover and protective sheet metal to protect the chips generated during operation, avoid cutting splashes and cause damage to other mechanisms


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